Manufacturing – Process Value Stream Case Study

1. Identified $4.9M in process improvement savings, a 17% productivity improvement
2. Increased throughput between 25 and 100%
3. Increased First Pass Yields between 15 and 60%
4. Redesigned multiple workstations and processes …Read More

Transform Your Business with Lean Deployment

Achieve Maximum Efficiency, Reduce Waste, and Drive Continuous Improvement

Are you looking to streamline operations, boost productivity, reduce waste, and improve profitability? A properly executed Lean Deployment can revolutionize
the way your business operates—helping you achieve more with fewer resources.

At Group50® Consulting, we specialize in guiding businesses through a structured, results-driven Lean Deployment that engages employees, vendors, contract workers, 3rd party providers, and customers—ensuring long-term, sustainable success.

What is Lean Deployment?

Lean Deployment is more than just implementing tools—it’s about transforming company culture to focus on efficiency, quality, and continuous improvement. Lean Principles help businesses:

Eliminate waste – Identify and remove bottlenecks and delays.
Improve quality – Build in efficiency and accuracy from the start.
Enhance customer value – Ensure processes align with customer needs.
Foster a culture of improvement – Empower employees at all levels to contribute.
Increase profitability – Reduce operating costs and optimize resource use.
Drive agility and responsiveness – Create a business that adapts quickly to change.

The ultimate goal? To create more value for customers while using fewer resources.

The 5 Phases of a Successful Lean Deployment

At Group50®, we guide organizations through a proven five-phase Lean Deployment process based on the DMAIC methodology:

Exploration

• Define your Most Important Goal (MIG) and strategic objectives.
• Assess current operational gaps, inefficiencies, and opportunities.
• Conduct Lean Business and Lean Manufacturing Assessments to create a customized plan.

Establishing the Foundation

• • Provide targeted Lean training for leadership and stakeholders.
  • Identify and launch early-stage Lean projects with visible impact.

• Introduce Kaizen, Value Stream Mapping, and the Brown Paper Exercise to build momentum.

Expansion and Focus

• Scale Lean Deployment across different departments and business functions.
• Introduce more complex Lean tools (Six Sigma, Kanban, 5S, Statistical Process Control, etc.).
• Develop standardized Lean processes for long-term sustainability.

Integration and Reinforcement

• Align Lean Deployment with company-wide strategies and KPIs.
• Build a Lean governance structure with designated champions.
• Foster a culture of accountability and ownership.

Reinforcement and Momentum

• Monitor progress and track ROI on Lean initiatives.
• Continue Just-in-Time (JIT) training for ongoing improvements.
• Ensure Lean becomes part of your corporate DNA—not just a one-time project.

Why Group50®? A Smarter Approach to Lean Deployment

A successful Lean Deployment requires planning, education, and leadership commitment. Without a structured approach, Lean can become just another “flavor of the month” initiative that fades away.

Our Approach Ensures Long-Term Success

Strategic Alignment – We align Lean Deployment with your business goals and Most Important Goal (MIG).
Customized Training & Tools – Our Lean experts provide targeted training that meets your organization’s specific needs.
Change Management Framework – Using Group50’s Business Hierarchy of Needs®, we help drive lasting organizational change.
Hands-On Support – We guide your team through every phase of the Lean process—from initial assessment to full implementation.
Measurable Results – Our structured deployment ensures tangible ROI and sustained process improvements.

Real-World Results from Group50® Clients

A global manufacturer implemented Lean with Group50® and reduced operating costs by 20% in 12 months.
A logistics company optimized its workflow and improved order fulfillment by 35%.
A healthcare services provider streamlined operations and saved $2.5M annually by eliminating inefficiencies.

What could Lean Deployment do for your business?

Get Started with Lean Deployment Today

Lean Deployment isn’t just about process improvement—it’s about transforming how your business operates.

📞 Call our Lean Business and Manufacturing experts today: +1 (626) 644-9746
📩 Email us at info@group50.com

Schedule a Meeting with our Subject Matter Expert

Group50® – Helping Businesses Achieve Excellence, One Process at a Time.

About the Author:  Jim Gitney is the CEO and Founder of Group50^® Consulting, and the author of “Strategy Realized – The Business Hierarchy of Needs®” which summarizes a framework for creating a successful Lean Deployment strategy and demonstrates the results of Value Stream Mapping and the Brown Paper Exercise successfully (You can find out more about the book and acquire a copy by clicking on the image to the right).

Founded in 2004, Group50®consulting is focused on working with middle market companies to significantly improve their productivity by leveraging people, process and technology as part of a company’s strategic plan. Lean Business, Lean Manufacturing, business process improvement and process reengineering are Group50® specialties. Group50® consists of consultants who have spent their careers in corporate America learning how to optimize businesses.  We specialize in working with senior leaders to develop and implement programs that leverage people, process and technology to optimize business performance.

Good times, bad times, you know we’ve had our share….  Anytime is a good time to reexamine the principle of “getting Lean” or improving processes by applying a set of tools that will deliver significant reductions in cost and lead time.  Sigma techniques as championed by “blackbelts” is often the rallying cry.

But what about Quality (with or without a big Q)? Is quality or Total Quality now passé, having been supplanted by Lean and/or Six Sigma? Are all of these synonyms? Are they just dressed-up, consultant-speak ways of describing historic “best manufacturing practices?” Do they work together, or do they …Read More